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- Exploring the potential of cuttlebone waste to produce building limePublication . Ferraz, Eduardo; Gamelas, J. A.F.; Coroado, João; Monteiro, C.; Rocha, F.The goal of this study is to find a practicable way to recycle cuttlebone waste in the production of lime. It was studied the behavior of calcium oxide obtained from the calcination of this waste at 900, 1000 and 1100 ºC and, after wet slaking, the produced lime was characterized. All the results were compared to calcium oxide or to hydrated lime obtained from commercial limestone. According to the slaking results, the waste and the limestone calcined at 1000 ºC achieved the R4 (around 13 min to reach 60 ºC) and R5 (60 ºC in 25 s) reactivity class, respectively. Changing the calcination temperature to 900 or 1100 ºC did not promote an increase in the reactivity of the calcined waste. Although less reactive than the calcined limestone, the calcined cuttlebone can be transformed without significant constraint into building lime, since this construction material fulfills the relevant physic-chemical standard specifications.
- Clays from Vila Nova da Rainha (Portugal): Appraisal of their relevant properties in order to be used in construction ceramicsPublication . Coroado, João; Ferraz, Eduardo; Gomes, Celso F.; Rocha, FernandoThe clay deposit of Vila Nova da Rainha (VNR) is included in the lithostratigraphic forma tion named “Argilas de Tomar”, and is located at the lower section of the Tert iary Tagus’ river basin. Clay from one quarry is being extracted for the production of construction ceramics. In this work the firing transformations undergone by VNR cl ays containing quartz, alkaline feldspar, iron oxy-hydroxides, and clay minerals have been studied. Ca rbonates have not been identified in thes e raw materials. The clay layers can be subdivided in three groups based upon composition and ceramic properties. The first group, VNR0, is represented by smectite-kaolinite sandy-silty clay, the second group (VNR1 and VNR2) corresponds to illite-kaolinite bearing clay and the third group (VNR3 and VNR4) is represented by illite-smectite silty clay. The firing process involves the formation of hematite and mu llite both influencing the technical properties of the fired products. With regards to the ceramic properties assessed at 1100 ºC the first group showed the lowest total shrinkage value (7.35 %) the highest water absorption value (12.2 %) and the lo west mechanical bending strength value (12.0 MPa); the same properties assessed in the second group provi ded the highest firing shrinkage values (7.0-5.0 %), the lowest values of water absorption (0.1-0.2 %) and relatively high mechanical bending strength values (47.8-48.0 MPa); the third group showed firing shrinkage values within the range 3.5-4.2 %, water absorption values within the range 1.4-4.5 %, and the highest mechanical bending strength values (49.2-52.0 MPa). The results of the ceramic properties being appraised indicate that the raw materials being studied are suitable for the production of high-quality construction ceramics, such as brick, roof tile and rustic floor tile.
- Synthetic zeolite pellets incorporated to air lime metakaolin mortars: Mechanical propertiesPublication . Ferraz, Eduardo; Andrejkovicová, Slávka; Velosa, Ana Luísa; Silva, António Santos; Rocha, FernandoIn this study synthetic fine and coarse zeolite pellets were chosen in the development of air lime–metakaolin mortars for repairing ancient masonry to be used in conservation and restoration of cultural heritage. Synthetic zeolite was used due to their particular water adsorption properties and act as an artificial pozzolan promoting the development of hydraulic phases. Physical, chemical, mineralogical and microstructural tests were accomplished to characterize the materials used in mortars’ preparation. Flexural, compressive strength and dynamic modulus of elasticity tests were performed in mortars at 28, 90 and 180 days of curing. Incorporation of both fine and coarse zeolite pellets caused improvement of mechanical strength of mortars. The highest flexural strength value (∼0.5 MPa) was achieved in both mortars with fine zeolites pellets at 90 days and 20 and 30 wt.% metakaolin, and coarse zeolite pellets at 180 days and 30 wt.% metakaolin as lime replacement. 1.0 MPa was the highest compressive strength value obtained at 180 days for mortars with both fine zeolite pellets and coarse zeolite pellets, with 20 and 30 wt.% of metakaolin, respectively. Elasticity modulus ranged from 2.3 GPa to 3.9 GPa confirming the high deformation capability of these mortars. Zeolite pellets type A is a promise synthetic material that could be successfully used in air lime–metakaolin render mortars for applications in the conservation and restoration of cultural heritage.
- Projeto TURARQ - Turismo Arqueológico para Territórios de Baixa Densidade do Médio TejoPublication . Ferraz, Eduardo; Trindade, Anícia; Cardoso, Douglas O.; Gomes, Hugo Filipe Teixeira; Martins, Marco; Garcês, Sara; Nunes, Sérgio Leal; Figueira, Luís Mota; Delfino, Regina; Rey, Joana; Anastácio, Rita Ferreira; Pereira, Anabela Borralheiro; Oosterbeek, LuizApresentação do projeto TurArq, que tem como objetivo principal promover o turismo científico e cultural em territórios de baixa densidade do Médio Tejo português (municípios de Abrantes, Constância, Mação, Tomar e Vila Nova da Barquinha), gerando riqueza e novos empregos, apostando no usufruto presencial do património arqueológico e nos meios de divulgação digital. O projeto pretende contribuir para uma gestão patrimonial integrada na região, a fixação de capital humano, a mobilização de recursos dedicados à sua capacitação e a valorização do património existente. Visa ainda promover o desenvolvimento comunitário, a coesão do território e a sua preservação, numa lógica de sustentabilidade.
- Improving Colloidal Stability of Sepiolite Suspensions: Effect of the Mechanical Disperser and Chemical DispersantPublication . Alves, Luís; Ferraz, Eduardo; Santarén, Julio; Rasteiro, Maria G.; Gamelas, José A. F.To allow the use of fibrous-like clays, as sepiolite, in different applications, their disaggregation and the formation of stable suspensions are crucial steps to enhance their performance significantly, e.g., in cellulose nanofibrils/clay composite formulations, enabling an adequate mixture of the matrix and filler individual components. Three distinct physical treatments of dispersion (magnetic stirring, high-speed shearing, and ultrasonication) and four different chemical dispersants (polyacrylate, polyphosphate, carboxymethylcellulose, and alginate, all in the form of sodium salts) were tested to improve the dispersibility and the formation of stable suspensions of sepiolite. Two sepiolite samples from the same origin but with different pre-treatments were evaluated. The particle size and suspension stability were evaluated by dynamic light scattering, zeta potential measurements and optical microscopy. Additionally, the sepiolite samples were initially characterized for their mineralogical, chemical, and morphologic properties. Of the three physical dispersion treatments tested, the ultrasonicator typically produced more stable suspensions; on the other hand, the biopolymer carboxymethylcellulose showed a higher ability to produce stable suspensions, being, however, a smaller particle size obtained when polyphosphate was used. Remarkably, 47 out of 90 prepared suspensions of sepiolite stayed homogeneous for at least three months after their preparation. In sum, the combination of a high energy dispersing equipment with an appropriate dispersing agent led to stable suspensions with optimal properties to be used in different applications, like in the composite production.
- Manufacture of Ceramic Bricks Using Recycled Brewing Spent KieselguhrPublication . Ferraz, Eduardo; Coroado, João; Silva, Joaquim Pedro; Gomes, Celso; Rocha, FernandoIn the brewing process, kieselguhr performs as a filtration medium and one generated by-product is a sludge containing kieselguhr, which is mainly composed of fragmented diatom frustules associated to organic material retained during the clarification process. The physic-mechanic tests were performed on assemblages with brick composition and brewing spent kieselguhr containing 3, 9, and 15 wt% incorporation levels of sludge, being extruded and dried (105ºC) before being submitted to slow firing at 900ºC, 950ºC, and 1000ºC. The obtained results showed that, even when at its maximum incorporation level, the spent kieselguhr for all firing temperatures do not cause important losses on the properties exhibited by the clay paste without kieselguhr incorporation and the best incorporation levels are 4.2 wt% when fired at 900ºC, 9.8 wt% when fired at 950ºC, and 13.4 wt% when fired at 1000ºC. When fired at 950ºC, 15 wt% addition of spent kieselguhr increased by 27% the open porosity and decreased by 10% the bulk density of the brick paste. Furthermore, physic-mechanic tests and ecotoxicity evaluation on semi-industrial brick manufactured with 9 wt% of brewing spent kieselguhr were accessed. The results do no show any constrain concerning mechanical properties, and the ecotoxicity evaluation shows the safety of the brewing spent kieselguhr incorporation in ceramic products.
- Composite Films of Nanofibrillated Cellulose with Sepiolite: Effect of Preparation StrategyPublication . Alves, Luis; Ramos, Ana; Rasteiro, Maria G.; Vitorino, Carla; Ferraz, Eduardo; Ferreira, Paulo J. T.; Puertas, Maria L.; Gamelas, José A. F.Cellulose nanofibrils (CNFs) are nanomaterials with promising properties to be used in food packaging and printed electronics, thus being logical substitutes to petroleum-based polymers, specifically plastics. CNFs can be combined with other materials, such as clay minerals, to form composites, which are environmentally friendly materials, with acceptable costs and without compromising the final properties of the composite material. To produce composite films, two strategies can be used: solvent casting and filtration followed by hot pressing. The first approach is the simplest way to produce films, but the obtained films may present some limitations. In the present work, CNFs produced using enzymatic or TEMPO (2,2,6,6-tetramethylpiperidine-1-oxyl radical) oxidation pretreatments, followed by high-pressure homogenization, or only by mechanical treatment (homogenization), were used to produce films by both the available procedures. The films obtained by filtration + hot pressing presented higher tensile strength and Young’s modulus compared with those obtained by solvent casting. In general, a decrease in the values of these mechanical properties of the films and a decrease in elongation at break, with the addition of sepiolite, were also observed. However, for the TEMPO CNF-based films, an improvement in tensile strength could be observed for 10% of the sepiolite content. Furthermore, the time necessary to produce films was largely reduced by employing the filtration procedure. Finally, the water vapour barrier properties of the films obtained by filtration are comparable to the literature values of net CNF films. Thus, this technique demonstrates to be the most suitable to produce CNF-based composite films in a fast way and with improved mechanical properties and suitable gas barrier properties.
- Spent brewery grains for improvement of thermal insulation of ceramic bricksPublication . Ferraz, Eduardo; Coroado, João; Gamelas, José; Silva, Joaquim Pedro; Rocha, Fernando; Velosa, Ana LuísaOne by-product of the brewing process is a waste containing spent grains (barley malt and maize grits). In the brewing process, this cake is composed mainly of organic matter containing high fiber content, provided by the separation of suspended particles through wort filtration. The study presented here was carried out to assess if the spent brewery grains could be recycled through their incorporation in a paste used in the manufacture of ceramic bricks, and how such incorporation affects some of the physical properties, namely mechanical strength, porosity, and thermal conductivity of the ceramic material. The main objective of the study was to decrease the thermal conductivity of the ceramic paste without significant losses of the mechanical strength of the final product. Spent brewery grains (SBG) characterized by powder X-ray diffraction, X-ray fluorescence spectrometry, scanning electron microscopy, thermogravimetry, differential scanning calorimetry, and heat of combustion were used as an additive (pore-forming agent) to a brick paste, characterized by powder X-ray diffraction, particle-size analysis, mechanical strength, plasticity index, and thermal conductivity determinations. Powder mixtures obtained by addition of 5, 10, and 15% by weight of dry SBG to brick raw material (SBG-to-brick paste weight) were assembled. The powder mixtures were extruded and the green probes were dried (105°C) before slow firing at 900, 950, and 1,000°C. Drying and firing shrinkages and mechanical bending strengths were investigated in addition to bulk density, open porosity, water absorption, and thermal conductivity of the fired samples. The mixture of ceramic paste with SBG fired up to 900°C with an incorporation of SBG of 5% by weight was found to reach a compromise between the highest mechanical bending strength (15 MPa) and the lowest thermal conductivity (0.46 Wm−1K−1). When compared with the ceramic paste without SBG incorporation, a diminution of 12 and 28% of the values of these properties, respectively, was obtained.
- Composite Films Based on Nanocellulose and Nanoclay Minerals as High Strength Materials with Gas Barrier Capabilities: Key Points and ChallengesPublication . Gamelas, José; Ferraz, EduardoComposites of nanocellulose with layered silicates have recently emerged as a new type of composite materials offering superior strength, as well as thermal and gas barrier properties. These organic-inorganic hybrid composites with a nacre-like structure can be obtained from renewable resources and are environmentally friendly. They can potentially be presented as a serious alternative in the near future to several polymers or other polymer-inorganic composites, for applications in food packaging or electronic devices. The discussion here will be directed to: what are the new opportunities and challenges that arise for these materials aiming at their competition with well-established materials in the market.
- Tuning rheology and aggregation behaviour of TEMPO-oxidised cellulose nanofibrils aqueous suspensions by addition of different acidsPublication . Alves, L.; Ferraz, Eduardo; Lourenço, A. F.; Ferreira, P. J.; Rasteiro, M. G.; Gamelas, J. A. F.The present work intends to study the variations in the rheological properties and aggregation behaviour of TEMPO-oxidised cellulose nanofibrils (CNF) aqueous suspensions, as a function of changes in concentration and systematic changes in the pH, by addition of acids with different anions. It was found that CNF suspensions form strong gels at mass fractions higher than 0.35 % and the gel point is ca. 0.18 %. On the other hand, aggregation is enhanced at acidic pH conditions due to lower charge repulsion among fibrils, leading to an increase of the suspension viscosity. However, distinct rheological behaviours were presented by CNF suspensions as different acids were applied. It was found that phosphate ions resulted in significant aggregation leading to formation of particles of large size and very strong gels, at pH 2.3; distinctly, the presence of acetate ions resulted in lower aggregation, lower particle size and weaker gels, at the same pH value.
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