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Implementação de um sistema SCADA para monitorização de consumos de energia elétrica na indústria vinícola
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| 3.8 MB | Adobe PDF |
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Abstract(s)
A utilização de sistemas de Controlo de Supervisão e Aquisição de Dados (SCADA- Supervisory Control and Data Acquisition) permite às organizações recolherem dados de campo sem terem a necessidade de ter recursos humanos alocados a tarefas de valor não acrescentado. A implementação do sistema de supervisão descrito neste relatório permitiu à José Maria da Fonseca Vinhos S.A. desenvolver internamente uma ferramenta de gestão de energia elétrica enquadrada no paradigma da Indústria 4.0. Neste relatório é apresentado um enquadramento para a utilização de sistemas SCADA na indústria e da sua evolução com as tecnologias de digitalização e integração.
O sistema reportado trata-se de um projeto desenvolvido internamente na organização tendo uma topologia em estrela baseada em sistemas SCADA convencionais onde os analisadores de corrente instalados no campo comunicam com um servidor central computorizado, ou Master, através de cabos ou transmissores de rádio utilizando o protocolo de comunicação Ethernet/IP. Ao controlador Master integrou-se outro controlador, o PLCNext Control, que permite utilizar funcionalidades gratuitas de interface com o utilizador e a utilização de servidores remotos para armazenamento e apresentação de dados em painéis de controlo.
A implementação deste sistema permitiu à organização desenvolver a sua própria rede industrial, tomar os primeiros passos na integração dos seus processos com foco na digitalização de dados recolhidos automaticamente do campo e implementar melhorias que resultaram em reduções energéticas significativas nos consumos de equipamentos críticos.
The application of Supervisory Control and Data Acquisition systems helps organizations to obtain digital data from the field without having to allocate human resources to tasks that do not have any aggregated value. The implementation of the supervisory system described in this report enabled José Maria da Fonseca Vinhos S.A. to develop a tool for managing the electrical energy fitting with the paradigm of Industry 4.0. In this report it’s given a framework regarding the application of SCADA systems in the industry and their evolution with technologies associated with digitalization and integration. The system reported in this document is a project developed internally within the organization having a star topology based on conventional SCADA systems in which the current analyzers implemented on the field communicate with a Master Terminal Unit using cables or radio transmitters via an Ethernet/IP communication protocol. With the Master CPU a second controller was integrated, the PLCNext Control, that enables the use of free user interface applications, the storage of data in a remote server and the presentation of the data in dashboards. The implementation of this system enabled the organization to develop its own industrial network, to take the first steps in the integration of its processes with focus on data digitalization gathered automatically form the field and the implementation of improvements that resulted in significant electrical savings on critical equipment.
The application of Supervisory Control and Data Acquisition systems helps organizations to obtain digital data from the field without having to allocate human resources to tasks that do not have any aggregated value. The implementation of the supervisory system described in this report enabled José Maria da Fonseca Vinhos S.A. to develop a tool for managing the electrical energy fitting with the paradigm of Industry 4.0. In this report it’s given a framework regarding the application of SCADA systems in the industry and their evolution with technologies associated with digitalization and integration. The system reported in this document is a project developed internally within the organization having a star topology based on conventional SCADA systems in which the current analyzers implemented on the field communicate with a Master Terminal Unit using cables or radio transmitters via an Ethernet/IP communication protocol. With the Master CPU a second controller was integrated, the PLCNext Control, that enables the use of free user interface applications, the storage of data in a remote server and the presentation of the data in dashboards. The implementation of this system enabled the organization to develop its own industrial network, to take the first steps in the integration of its processes with focus on data digitalization gathered automatically form the field and the implementation of improvements that resulted in significant electrical savings on critical equipment.
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Keywords
Sistemas SCADA Redes de campo Automação industrial Indústria 4.0 Gestão de energia Energia elétrica SCADA systems Fieldbus Industrial automation Industry 4.0 Energy management Electrical energy